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17
 Parts catalogue
 Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the airbox
 
 
Undo the bolts (A) securing horizontal header of the oil cooler (B) and remove the oil cooler, leaving it connected to its hoses.
Loosen the clamp (7) and detach the hose (6) from the valve (13).
Disconnect the HT leads (C) of horizontal cylinder coil (D) and the vertical cylinder coil (E) from the respective spark plugs. Disconnect the main wiring loom connectors (F) from the coils.
Loosen the front bolt (11) and recover the spacer (10) and the rubber mounting (9).
Detach the two pins (8) from the rubber mountings (9).
Loosen the clamps (L) of the intake manifolds (G).
Remove the hose (H) from pressure test fitting (12).
Lift the airbox (2) complete with the coils and leads.
Disassembly of the airbox
Unscrew the bolts (16) recovering the washers (17) and raise the soundproofing panel (15) from the airbox.
Disconnect the drain hose (1) from the airbox (2).
Unscrew the pressure test fitting (12).
Unscrew the studs (8).
To remove the coils (D) and (E) refer to Section M 3, Coil.
Reassembly of the airbox
To refit the coils (D) and (E) on the airbox, refer to Section M 3, Coil. Apply threadlocker to the two studs (8), screw them into the airbox (2) and tighten them to the specified torque (Sect. C 3, Frame torque settings). Apply threadlocker to the threads of pressure test fitting (12) and tighten the fitting to the specified torque (Sect. C 3, Frame torque settings).
Insert the drain hose (1) in airbox (2).
Locate the soundprofing panel (15) on the airbox, fit the bolts (16) with washers (17) and tighten the bolts (Sect. C 3, Frame torque settings).
Removal of the oil breather valve
Unscrew the bolt (V) and remove the oil breather valve (13) from the crankcase half. Check the condition of O-rings (14) and renew them if necessary.
Refitting the oil breather valve
Lubricate the O-rings (14) with the recommended grease.
Tighten the bolt (V) of the valve (13) to the specified torque (Sect. C 3, Frame torque settings).
Refitting the airbox
Reposition the airbox (2) complete with coils and hoses on top of the throttle body.
Fit the stepper motor hose (H) on the pressure test point (12).
Check that clamps (L) are correctly positioned on intake manifolds (G), with the fixing bolts oriented towards the exterior of the motorcycle.
Connect the intake manifolds (G) to the airbox and tighten the clamps (L) to the specified torque (Sect. C 3, Frame torque settings).
Insert the pins (8) in the rubber mountings (9) on the frame.
Reposition rubber mounting (9) and the spacer (10) and tighten the bolt (11) to the specified torque (Sect. C 3, Frame torque settings).
Reconnect the main wiring loom connectors (F) to the coils.
Reconnect the HT leads (C) of horizontal cylinder coil (D) and the vertical cylinder coil (E) to the respective spark plugs.
Refit the hose (6) with the clamp (7) on the valve (13) and tighten the clamp (7) to the specified torque (Sect. C 3, Frame torque settings).
Position the oil cooler (B) on the horizontal cylinder head, tightening the bolts (A) to the specified torque (Sect. C 3, Frame torque settings).
 
Positioning of the airbox drain hose
Positioning of the blow-by hose
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